MONEL ALLOY 400
UNS N04400
Other common names: Alloy 400
Monel 400 is a nickel-copper alloy (about 67% Ni 23% Cu) that is resistant to sea water and steam at high temperatures as well as to salt and caustic solutions. Alloy 400 is a solid solution alloy that can only be hardened by cold working. This nickel alloy exhibits characteristics like good corrosion resistance, good weldability and high strength. A low corrosion rate in rapidly flowing brackish or seawater combined with excellent resistance to stress-corrosion cracking in most freshwaters, and its resistance to a variety of corrosive conditions led to its wide use in marine applications and other non-oxidizing chloride solutions. This nickel alloy is particularly resistant to hydrochloric and hydrofluoric acids when they are de-aerated. As would be expected from its high copper content, alloy 400 is rapidly attacked by nitric acid and ammonia systems.
Monel 400 has great mechanical properties at subzero temperatures, can be used in temperatures up to 1000° F, and its melting point is 2370-2460° F. However, alloy 400 is low in strength in the annealed condition so, a variety of tempers may be used to increase the strength.
What are the characteristics of Monel 400?
Resistant to seawater and steam at high temperatures
Excellent resistance to rapidly flowing brackish water or seawater
Excellent resistance to stress corrosion cracking in most freshwaters
Particularly resistant to hydrochloric and hydrofluoric acids when they are de-aerated
Offers some resistance to hydrochloric and sulfuric acids at modest temperatures and concentrations, but is seldom the material of choice for these acids
Excellent resistance to neutral and alkaline salt
Resistance to chloride induced stress corrosion cracking
Good mechanical properties from sub-zero temperatures up to 1020° F
High resistance to alkalis
Chemical Composition, %
CMnSSiNiCuFe
. 30 max2.00 max. 024 max. 50 max63.0 min28.0-34.02.50 max
Corrosion Resistant Monel 400
Alloy 400 is virtually immune to chloride ion stress corrosion cracking in typical environments. Generally, its corrosion resistance is very good in reducing environments, but poor in oxidizing conditions. It is not useful in oxidizing acids, such as nitric acid and nitrous. Nevertheless, it is resistant to most alkalis, salts, waters, food products, organic substances and atmospheric conditions at normal and elevated temperatures.
This nickel alloy is attacked in sulfur-bearing gases above approximately 700° F and molten sulfur attacks the alloy at temperatures over approximately 500° F.
Monel 400 offers about the same corrosion resistance as nickel but with higher maximum working pressures and temperatures and at a lower cost due to its superior ability to be machined.
In what applications is Monel 400 used?
Marine engineering
Chemical and hydrocarbon processing equipment
Gasoline and freshwater tanks
Crude petroleum stills
De-aerating heaters
Boiler feed water heaters and other heat exchangers
Valves, pumps, shafts, fittings, and fasteners
Industrial heat exchangers
Chlorinated solvents
Crude oil distillation towers
ASTM Specifications
Pipe SmlsPipe WeldedTube SmlsTube WeldedSheet/PlateBarForgingFittingWire
B165B725B163
B127B164B564B366
Mechanical Properties
Typical room temperature Tensile Properties of Annealed Material
Product Form
ConditionTensile (ksi). 2% Yield (ksi)Elongation (%)Hardness (HRB)
Rod & BarAnnealed75-9025-5060-3560-80
Rod & BarCold-Drawn Stress Relieved84-12055-10040-2285-20 HRC
PlateAnnealed70-8528-5050-3560-76
SheetAnnealed70-8530-4545-3565-80
Tube & Pipe SeamlessAnnealed70-8525-4550-3575 max *
Commodity Monel 400  (UNS  N04400 )  Stainless Steel Seamless Tubes and Pipes
Size O. D: 6-273mm, W. T: 0.5-25mm Or Non-regular sizes as requested.  
Standard UNS  N04400
Grade Monel 400
Manufacture process Cold draw or Cold roll, Annealed& Pickled
Testing A. Visual and Dimension Check, Chemical Testing, Physical Testing, Eddy Current Test or 
Hydrostatic Test in accordance to specification A999/A999 M.
B. Ultrasonic test can be done by customer' s request.
C. Mechanical Property test of Tensile Strength, Yielding Point, Elongation and Flattening test 
by Mechanical Test Machine and Hardness by Rockwell test.
Surface Treatment Annealed, and pickled.
Length To be Specificed or Random.
Marking As per specification A999/A999 M.
Packing Packing in bundles by polythene & strapped Securely and wrapped with plastic bag. If require,
 then pack into wooden box.
Delivery time 20-40 working days depend on Quantity and steel grade.
Payment terms T/T, L/C.

Flange

Flanges are a method of connecting pipes, valves, pumps, and other equipment to form a piping system, usually by welding or threading. It is also easy to clean, inspect or modify. Flanges are usually welded or tightened. Flange joints are made by bolting two flanges together and using washers between them to provide a seal.

Pipe assemblies may be bolted together between flanges. Flanges are used to connect pipes to each other, to valves, to fittings, and to special items such as filters and pressure vessels. Cover plates can be connected to create "blind flanges". Flanges are bolted together, and sealing is usually done using washers or other methods. Industries dealing with flammable, volatile, toxic or corrosive substances require special protection at flange joints. Flange shields can provide an additional level of protection to ensure safety.

There are many different flange standards worldwide. For simple functionality and interchangeability, these designs have standardized dimensions. Common world standards include ASA/ASME (USA), PN/DIN (Europe), BS10 (UK/Australia) and JIS/KS (Japan/Korea).

In most cases, standards are interchangeable, as most local standards have been aligned with ISO standards.

Flanges are also made in standardized sizes, usually in "flat", "convex", "mortise" or "ring joint" styles, but other ambiguous styles may be available.

Flange designs include "weld neck", "socket", "lap", "socket weld", "thread" and "blind flange".

Welding Neck,Neck Flange,Weld Neck Flange,Long Welding Neck Flange

Guangdong Jiema Energy Saving Technology Co.,Ltd , https://www.jmheatexchanger.com

March 05, 2024