Lab scale Co-kneader
The barrel and screw could also be segmented according to application. The optimization of screw configuration is also needed. Too much kneading elements rapidly increase stock temperature; on the other side too less kneading element is not enough for high quality kneading. The co-kneader use many types of screw elements; basically fast and slow conveying, short kneading and kneading elements for restriction ring. Additionally elements with increased core diameter, kneading element with backward flowing characteristic and others are also usable. The restriction ring is special bore element with lower core diameter which increase melt pressure for high quality mixing. The diameter of restriction ring also need to be optimized for reducing shear rate and stock temperature.
XINDA SJW-45 Co-kneader, especially used for lab scale production of following: Laboratory Twin Screw Extruder,Co-Kneader For Powder Coating,Co-Kneader For Toner,Co-Kneader For Compounds JIANGSU XINDA TECH LIMITED , https://www.xindaextruder.com
Welding source
Model of the welding source: Panasonic TIGSTAR400
Type of power source: IGBT inversion
Welding current: 4-315A
Duty cycle: 315A 60%; 244A 100%
Rated load voltage: 70V
Rated power: 9.5 kw
Fluctuation range of input voltage allows: 380V± 10%
Frequency: 50/60Hz
Welding head
Pipe diameter: Φ 8~Φ 80mm(or as per request)
Pipe wall thickness: 0.5-6.5mm
The maximum length of tube elongation: 10mm
The maximum depth of tube Indentation: 2mm
Feeding Wire adjustable angle: ≤ 45°
Feeding speed: 0.1~1.5m/min
Dia of filler wire: 0.8mm
Rev speed of head: 0.15~6r /min
Welding speed: 50~150mm/min
Tungsten adjustable angle: ≤ 45°
Positioning spindle cooling: Automatic forced cycle water-cooled
Program-controlled system
Welding current adjustment range: 4~315A
Current rise time: 0.1~20s
Current fall time: 0.1~20s
Pulse Frequency: 0.5~500Hz
Duty cycle adjustment range: 10%~50%
Aspirated time in advance: 1~20s
Time lag aspirated: 2-20s
Feeding speed adjustment range: 0~1.5m/min
Welding head rev speed adjustment range: 0.15~6r/min
Built-in storage capacity of 100 Welding Code
Can partition paragraph: 1-6 paragraph
Display: LCD
Gantry and 5D system
Lateral movement stroke: 16000mm
Vertical Movement stroke: 16000mm
Axial movement stroke: 300mm
Technical parameters:
Welding source
Model of the welding source: Panasonic TIGSTAR400
Type of power source: IGBT inversion
Welding current: 4-315A
Duty cycle: 315A 60%; 244A 100%
Rated load voltage: 70V
Rated power: 9.5 kw
Fluctuation range of input voltage allows: 380V± 10%
Frequency: 50/60Hz
Welding head
Pipe diameter: Φ 8~Φ 80mm(or as per request)
Pipe wall thickness: 0.5-6.5mm
The maximum length of tube elongation: 10mm
The maximum depth of tube Indentation: 2mm
Feeding Wire adjustable angle: ≤ 45°
Feeding speed: 0.1~1.5m/min
Dia of filler wire: 0.8mm
Rev speed of head: 0.15~6r /min
Welding speed: 50~150mm/min
Tungsten adjustable angle: ≤ 45°
Positioning spindle cooling: Automatic forced cycle water-cooled
Program-controlled system
Welding current adjustment range: 4~315A
Current rise time: 0.1~20s
Current fall time: 0.1~20s
Pulse Frequency: 0.5~500Hz
Duty cycle adjustment range: 10%~50%
Aspirated time in advance: 1~20s
Time lag aspirated: 2-20s
Feeding speed adjustment range: 0~1.5m/min
Welding head rev speed adjustment range: 0.15~6r/min
Built-in storage capacity of 100 Welding Code
Can partition paragraph: 1-6 paragraph
Display: LCD
Gantry and 5D system
Lateral movement stroke: 16000mm
Vertical Movement stroke: 16000mm
Axial movement stroke: 300mm
Unique Working Principle
The optimization of production technology is the main goal of all companies. The main reason of this process is increasing production quality, capacity and decreasing the cost. In same cases of lab compounding, there is some limitation for temperature sensitive and shearing sensitive application due to extremely high shear rate of co-rotating Twin Screw Extruder. In such case, the priority shall be given to the Co-kneader. Co-kneader has low intensive mixing properties but without any pressure and temperature peak compared to co-rotating twin screw extruder. Also Co-kneader has stable shear rate independent on screw size. This is very useful for up scaling from laboratory data.
1. High filled master batch
2. High concentration color master batch
3. Black masterbatch
4. Bio-degradable compounds
5. PVC compounds
6. HFFR, XLPE, semi-conductive cable compounds
7. Other heat-sensitive and shearing-sensitive compounds
Model
SJW-45
Screw
Diameter
45mm
L/D
10~25
Stroke
6.75mm
Main Power
22kw
Max. Screw Speed
500
Reference Output(kg/h)
10-30Kg
Model NO.: PAAWM-80A
Rated Load Voltage: 70V
Welding Speed: 50-150mm/ Min
Dia. of Filler Wire: 0.8mm
Type: ARC Welders
Current: Alternating Current
Application: Container
Trademark: Q. S. P. T
Specification: CE, SGS, BV, TUV, ISO9001
Origin: Made in Shanghai, China
Model NO.: PAAWM-80A
Rated Load Voltage: 70V
Welding Speed: 50-150mm/ Min
Dia. of Filler Wire: 0.8mm
Type: ARC Welders
Current: Alternating Current
Application: Container
Trademark: Q. S. P. T
Specification: CE, SGS, BV, TUV, ISO9001
Origin: Made in Shanghai, China
Technical parameters:August 23, 2022