• Model NO.: 1000
  • Condition: New
  • Customized: Customized
  • Power Source: Electric
  • Product Type: Forming Machine
  • Size: 9.5m*1.4m*2.1m
  • Serve: Engineers Can Serve Machine Oversea
  • Automatic: Yes
  • Method: Hydraulic Pressure
  • Product: Tile
  • Transport Package: According to Customers′ Request
  • Origin: China Hebei
  • Certification: CE, ISO
  • Screw Design: Double-Screw
  • Application: Machinery & Hardware
  • Automatic Grade: Automatic
  • Color: Blue or as Your Requirements
  • Material: EPS
  • Control System: PLC
  • Type: Steel
  • Processing: Brick Molding Machine
  • Trademark: JCX
  • Specification: Jcx
  • HS Code: 8455211000

    high speed  sandwich panel production line
        
EPS and Meneral Wool Sandwich Panel Production Line
EPS and Meneral Wool Sandwich Panel Production Line


 
 Brief Introduction
 Sandwich panel production line is used for the special purpose of producing the new type constructional material (Sandwich panel), with the function of compounding EPS or Rock wool board to the color steel sheets.  
Sandwich panel is very light weight. (1/40 to 1/10 of common brick).It is high strength, warm conservation, water proof, convenient for construction, short construction period etc.  
As the ideal constructional material, they can be used to build warehouses, workshops, wide range roofing, air-conditioned houses and so on.  
 
 
 
 EPS and Meneral Wool Sandwich Panel Production Line

 
 Main component parts and Work flow
  
 
 
Upper De-coiler→Forging→Glue dropping→Glue mixing→EPS→Milling→Under De-coiler→Forging→Glue dropping→Glue mixing→Compound→Folding→Cutting→Supporting table
 
 
The whole line is consisted by the following equipments:
 
1.Profile forming machine   
2.Compound forming machine 
3.Cutting machine 
4.De-coiler   
5.Supporting table   
6.Assistant equipments
 
 

1.Parameters of the production line:
 
1.Product thickness: 40-250mm
 
2.Raw material thickness: 0.27-0.8mm
 
3.Raw material: (under side) color steel, pvc, aluminized paper
 
4.Voltage:380v/50~60HZ,3phases
 
5.Production capacity
 
       4-4.5m/min (the fastest) ,2-2.5m/min(the slowest) 
 
6. Total power: about 30KW 
 
7. Weight: 40ton
 
8. PLC control system, easy to operate, high precision and work stably.
 
9. Dimensions of whole production line: 
 
          Length  45000mm × Width  2500mm × Height  2600mm
 
 
Product Description
 
 
Technical Specification:
 

NO
 
Technical Specification & Remark 

1.
Manual de-coiler
The decoiler can be adjusted according to the inner diameter of the coil.
Max.capacity:      5000kg

2.
Feeding platform
 
Function and feature: put the raw material (steel plate) on the plat to manufacture and process, it can guarantee that the products are neat, parallel and everything is uniformity. Please refer to the equipment regulation to know the function of locate angle iron.

3.
Forming machine
 
In order to keep the product shape and precision, adopts welded sheet structure, motor reducer drive, chain transmission, roller surfaces polishing, hard planting, heat treatment and galvanization treatment. The polished surface and the heat treatment towards the molds also can keep the molding plate surface smooth and not easy to be marked when it is being stamped.
Rolling galvanization thickness:0.05 mm
Rolling material:    45 #  Forging  Steel

4.
composite system
 
 

5.
Shearing mechanism
 
It adopts steam pump and PLC control system to work automatically.
 

6.
Computer control cabinet
 
It adopts industrial computer to control. The target piece's length is adjustable and digit of it can be adjusted. Computed mode has two modes: automatic and manual one. The system is easy to operate and use.
PLC control boxes: one is for the composite system and the other is for cutting system.

7.
Counter
 
One counter gauges length, pulses, and decides length.

8.
Output table
To receive the ready sandwich panel

 
 
 Profile forming machine:
 
 
 
 
a. Raw Material: 1200mm wide, 0.2~0.8mm thick steel sheet
b. Number of forming steps: 14
c. Outer diameter of shaft: Φ75mm
d. Motor power:  2.2 KW
e. Forming speed: 4-5m/min
f. Dimension: 8.0*1.3*1.2 mm
 
 
2 Compound forming machine:
 
 
 
It includes the frame,decoiler, glue mixing, guiding device, electric heating device, dust collecting device and electrical controlling device.
 
a. Frame: There are altogether three sets of roller frames, with several rubber rollers on each frame.  The rubber rollers are on the same lever, when producing profile sandwich panels you have to raise one roller frame and put in the attached blocks, while producing flat panels, you only need to remove the blocks. 
 
 
b. Decoiler:  
 
The tension of both upper coil sheet and down coil sheet is kept moderately by frictional brake.
 
 
c. Glue mixing device: Glue is provided by the calculate pump and dropped onto the coil sheets evenly through glue dropping pipes.  Then it is mixed by the upper and down glue mixing devices.  Comparing with spraying way, glue dropping and mixing is easier to operate, reduces air pollution and releases workers from high strength work.
 
 
d. Guiding device: Two guiding devices are set, the upper one adopts stainless steel roller of large diameter, it could adjust the width; the below one adopts easy operated screw thread.
 
 
 
e.Electrical heating device: 6 electrical infrared heating devices ensuring high quality sandwich panel can be produced at low temperature.
 
 
 
f. Dust collecting device: collecting all the scrap in production
 
g. Electrical controlling device: Electrical-controlling device for compound forming machine is composed with AC contactor and transducer, velocity of compound forming machine and the glue pump is controlled by transducer, it can also form a synchronous device with the profile forming machine.
 
 
 
  3 Cutting Part: 
    
 
 
Full automatic: set with PLC, touch screen, encoder (specially ordered)
 
 
 
 
 
4.De-coiler
 
 
a. coil inner diameter: 500mm or 600mm
 
b. maximum width of coiling: 1500mm
 
5.Supporting table.
 
2 set, 2m per set.
 
 
 EPS and Meneral Wool Sandwich Panel Production Line

EPS and Meneral Wool Sandwich Panel Production Line
 
 
6. Parameter of electrical control part 
 
 
 
 
 
 
 
 
Packaging & Shipping
 
 
As nomal it should be naked ,but we can pack the machine as your requirement.
as nomal the machine need take 40~50 days to finish after you make a order.
 
 
 
 
 
Our Services
 
 
 our engineers available to serve the machine oversea one year for free.
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Alloy Steel Pipe

Alloy pipe is a kind of seamless Steel Pipe, its performance is much higher than that of general seamless steel pipe, because this type of steel pipe contains more Cr, its high temperature resistance, low temperature resistance, corrosion resistance performance is much better than other Steel pipe, so the alloy pipe is widely used in petroleum, aerospace, chemical, electric power, boiler, military and other industries.
Alloy steel is steel that is alloyed with a variety of elements in total amounts between 1.0% and 50% by weight to improve its mechanical properties. Alloy steels are broken down into two groups: low-alloy steels and high-alloy steels. The difference between the two is somewhat arbitrary: Smith and Hashemi define the difference at 4.0%, while Degarmo, et al., define it at 8.0%.Most commonly, the phrase "alloy steel" refers to low-alloy steels.
The biggest advantage of the alloy steel pipe is 100% recycled, which highly meets our national`s strategy of environmental protection, energy and resource saving. Alloy steel pipes have hollow section, which can be used for conveying fluids, such as conveying oil, gas, water and some solid materials, etc.

Alloy Pipe,Alloy Seamless Steel Pipe,Carbon Alloy Steel Tube

Shandong Guanzhou Iron and Steel Group Co., Ltd. , https://www.guanzhouiron.com

May 31, 2024