Industrial robots classification and use

Industrial robots have been widely used in the Chinese market. Industrial robots are classified by function as general-purpose industrial robots, painting robots, machine-tool loading and unloading robots, welding robots, palletizing robots, transfer robots, stamping robots, and polishing and polishing robots. With its advanced production technology, perfect management system, reliable quality control system, and serious, fast and perfect service attitude, robot equipment allows customers to buy with ease and comfort.

Spraying robots greatly increase the production efficiency of customers, improve product productivity directly under the premise of ensuring product quality, and truly help customers.

Among them, the application requirements of industrial robots in the field of painting and stamping are relatively low. Because these two kinds of work environments are rather harsh and labor costs are high, customers are quick to implement machine substitutions.

Domestic robot companies mainly produce painting robots, stamping robots, and industrial robot body castings.

Spraying robot advantages introduction:

1. Precise spraying, long normal operation time, low paint consumption, short working hours, 24 hours of continuous work, high reliability

2. The spraying speed is quick, the spraying is even, and the height, front and back, and angle position of the spray gun are automatically adjusted according to the change of the workpiece. The spray size control is flexible, and there is no dead angle spraying in 360 degrees.

3 robot explosion-proof, environmental protection, high safety performance, easy operation and control.

4. Spraying robots can spray two to five different products at the same time, one for multiple machines.

5. The spraying robot has a long service life, no wearing parts, and easy maintenance. It has less wearing parts such as guide rails and belts than the five-axis painting booth.

6. The program can store 400 groups, available U disk copy program, easy and simple management;

7. At the corner of the movement trajectory, the arc filtering function can be used, without stopping at the end of the straight line, directly filtering the arc to the next line, the speed is not stopped, the efficiency is improved, and the start-stop shock is also reduced.

8. Spray gun triggers can be freely added to the movement trajectory, and the spray guns can be sprayed with the position switch as required by the product to reduce paint waste.

Spraying robot scope of application:

Appliances, communications digital industry: car door handles, home door handles, wood products toys, mobile phones: touch screen, camera lens, notebook shell, stereo shell speaker, radio, television, mouse, keyboard, etc.;

Magnetic ring, ceramic industry: magnetic ring, floor tiles, ceilings, ceramic cups, etc.;

Home, wood furniture industry: wood, wooden ruler, wooden doors, mattresses, wooden boxes, drawers, knife holders, handicrafts, etc.; automotive, automotive accessories industry: luggage rack, bumper, interior parts, disc brakes, door handles , cylinder pad, navigation panel, dashboard, steering wheel, vehicle, axle, rearview mirror, etc.;

Toys, plastic shell industry: Christmas balls, decorations, pumpkin lights, toys, etc.;

Sports, office equipment industry: golf balls, printer rollers, clubs, helmets, soles, masks, ski equipment, skating equipment, surfboards, electric pianos, etc.;

Hardware daily necessities, kitchen utensils industry: bearings, saw blades, stainless steel and other hardware; hair dryers, wine bottles and other daily necessities; faucets and other toiletries; coffee pots and other kitchen utensils; fire extinguishers, helmets and other security products; thermometers, stethoscopes and other medical equipment Power industry: power capacitors, motors, transformers, generators, power switches, shafts, resistors, etc.; solder mask ink industry: PCB circuit boards (PCB boards for various appliances)

Stamping robot advantages introduction:

In order to adapt to the flexible production requirements, all the control functions of the press should be integrated to achieve a full set of mold menu management, including slider stroke adjustment, balancer pressure adjustment, air cushion stroke adjustment and automatic control system, etc. The parameters of each link. The field bus technology with field communication network, field device interconnection, interactive operation, decentralized function modules, and open functions is the development direction of the press control technology, which has a significant role in promoting automation. The integration of the press control system can realize all control functions of all presses and molds through a single operation interface, including fault diagnosis, mold menu configuration, programmable limit switch and mold monitoring and adjustment, and make equipment maintenance. It is more convenient, and it significantly increases the effective working time of the press.

The most prominent feature of the servo drive system of the stamping manipulator is that the motor is directly connected with the eccentric crank gear. Since the rotation speed of the motor can be arbitrarily adjusted, the movement speed of the crank mechanism can be arbitrarily adjusted, and the press speed can be arbitrarily increased or decreased. Another major feature of servo presses is the high degree of matching. Because the motor speed of the servo press can be adjusted steplessly, it is possible to achieve stepless adjustment of the punching and punching forces in the stamping process, so that the working curve of the press is matched with various application requirements. In order to ensure the precise movement of the crank, the user can achieve or maintain a constant punching speed by decelerating and drawing. This will not only improve the quality of the plate processing, but also extend the life of the mold. The speed change and control of the servo press have been rationally optimized, and an integrated module has been adopted. It is manufactured according to a modular structure. If it does not need to use its servo function, the machine can work like a conventional press and keep it. Constant power and travel.

Industrial robot body casting introduction:

Product Name:Robot Casting

Material: gray iron ductile iron

Surface treatment process: galvanized, chrome plated, painted, polished, enamel

Conventional packaging: wooden box and wooden tray or customized according to customer requirements

Error: Casting: 0.2mm, Machining: 0.02mm, Finished Product: 0.004mm

Equipment: Including machining centers, lathes, CNC lathes, milling machines, boring machines, drilling machines and other processing equipment

Production process: 1, Clay sand 2, Resin sand 3, Coated sand 4, Iron mold casting 5, Gravity pressure casting

Focusing on the research, development and manufacturing of gravity casting and sand casting (turning sand casting), we have accumulated long-term experience; we provide high-quality castings for pump housings, auto parts, mechanical equipment and hardware tools. With advanced machinery and equipment such as CNC machining center, the production cycle is short and the efficiency is high. The technology and professionals of the Haizhi Robotics Factory have been researching for many decades in the foundry field and solved various technical problems for many domestic manufacturers. Now we provide our products and services to new and old customers with more technical reserves and expertise.

Industrial robots consist of three main parts: the main body, the drive system and the control system. The main body is the base and actuator, including the arm, wrist and hand, and some robots have walking mechanisms. Most industrial robots have 3 to 6 degrees of freedom of movement. The wrists usually have 1 to 3 degrees of freedom of movement. The drive system includes power devices and transmission mechanisms to enable the actuators to produce corresponding actions. The control system follows the input. The program sends command signals to the drive system and the actuator and controls them.

Industrial robots are divided into four types according to the movement of the arm. The rectangular coordinate arm can be moved along three rectangular coordinates; the cylindrical coordinate arm can be used for lifting, swinging, and telescopic movements; the spherical coordinate arm can be rotated, pitched, and flexed; and the articulated arm has multiple Turn the joint.