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At present, the entire machine tool industry has developed rapidly and the demand for machine tool accessories has increased dramatically. The domestic market has a large capacity. Especially in recent years, the rapid development of China's auto industry has made the machine tool industry more robust. At present, the market for domestic middle and low-end CNC machine tool accessories products is basically occupied by domestic products. Some products, such as CNC indexing heads and arbors, are also exported in certain quantities. However, in recent years, there has been an influx of products in Taiwan, and the market competition of mid-range CNC machine tools has become increasingly fierce. High-end technology products mainly rely on imports, and imports from industrial countries such as Japan, Germany, and Italy are more. General mechanical and traditional machine tool accessories are exported to the international market. Although the export volume of some machine tool accessories has increased in 2004, the total export volume of various types of machine tool accessories is not large, indicating that the demand in the domestic market has become greater.
In order to enter the Chinese mainland market, foreign and Taiwanese merchants have gradually lowered their prices, and their market share has gradually expanded. At present, due to the obvious advantages of domestic products in pre-sale technical business exchange and after-sales service compared with foreign manufacturers, the domestically-manufactured CNC machine tool accessories can be continuously developed. However, as foreigners adopt the mainland's localized production methods, we will lose these advantages. In recent years, the development speed of the machine tool industry in some developing countries has accelerated, and it has gradually imported machine tool accessories to the mainland market, and has certain price competitive advantages. For example: Indian companies are rapidly developing various types of machine tool accessories, various types of chucks, CNC rotary tables, and numerically-controlled tool holders. They also have certain advantages in terms of price compared with other importers.
Second, product development situation In terms of machine tool accessories, most of the varieties of domestic machine tool accessories companies have, but also basically belong to professional production, to meet the needs of the host. However, with the development of numerical control technology and the continuous application of new technologies and processes, new types of foreign and new CNC machine tools accessories have emerged continuously. For example, the servo-motor direct-drive CNC rotary table (single-axis high-speed CNC rotary table or two-axis linkage High-speed tilting tables have already been used by several overseas manufacturers at the cimt2005 China International Machine Tool Show, completely changing the traditional structural principles, and the speed of rotation is much higher than that of traditional mechanical structures. Machining Center Angle Conversion Boring and Milling Head, CNC Gantry Milling Machine with ac axis Double Swing CNC Milling Head (including mechanical and servo motor direct drive type), B axis for milling and milling center or b, y two axis movement milling For CNC gear milling heads for gear hobbing, at present, only a few research institutes or manufacturers in China are in the research stage and there is no production capacity. Hosts basically rely on imported equipment. In addition, the high-speed features and gripping accuracy of power chucks and arbors used in high-efficiency CNC machine tools are significantly wider than in foreign countries.
The level of accessories for CNC machine tools has improved compared to previous years. Index grade CNC accessories, CNC tool holders, power chucks and other products, specifications and varieties continue to improve, the structure continues to improve, the main performance and reliability have greatly improved. At present, domestic CNC machine tool accessories should be able to meet the supporting needs of mid-range CNC machine tools, but there are still gaps for some of the high-end horizontal CNC machine tools supporting the machine tool accessories compared with foreign countries. The main reason for the gap lies in the overall equipment manufacturing capabilities, collaborative supporting capabilities. , The lack of technological transformation of the company itself. This is also the main reason why China's product level is lower than that of foreign products.
In recent years, due to soaring market orders, new product development efforts have been affected. According to the situation held by the machine tool attachment branch secretariat, the development of new products for industrial enterprises is mainly concentrated on the backbone enterprises (the former larger state-owned enterprises). Most industrial companies should pay more attention to the research and development of technical reserve products when guaranteeing a large number of market orders, and resolve the contradiction between the order products and the development of new products. It is necessary to ensure the current market, but also pay attention to the development of future market competitiveness.
Third, the technological transformation of enterprises compared with the machine tool factory, machine tool accessories industry characteristics are: a large number of companies, many new private companies, in addition to some of the original state-owned enterprises, the majority of companies are not large. There is still a gap between the equipment precision and equipment performance of industrial enterprises.
In 2004, the industrial enterprises paid more attention to the technical transformation of specialized production. For example: After Yantai Universal Machine Tool Accessories Group Co., Ltd. completed the construction of a new plant in the foundry, it completed the construction of a new plant with nearly 8,000 square meters of CNC products in 2004 and is now in use. More than 20 sets of equipment and instruments have been added, and erp/pdm/OA information management network construction has been carried out to meet the needs of specialized and large-scale production of CNC machine tool accessories; Wafangdian Yongchuan Machine Tool Accessories Co., Ltd. invested 360 in 2004 More than 10,000 for the transformation of equipment; Changzhou Xinshu Machine Tool CNC Equipment Co., Ltd. in 2004 added 9 sets of machine tools, generator sets 1 sets; Yantai Sanfa Transport Filter Equipment Manufacturing Co., Ltd. to build a new plant 10,000 square meters. Industry enterprises increased investment in technological transformation, increased production capacity, and expanded production scale, reflecting the company's full confidence in the market development prospects, and full confidence in the good development trend of the machine tool industry.
IV. Enterprise Reform and System Reform In the past two years, there have been a large number of machine tool accessories industry restructuring companies. From the perspective of the branch secretariat, eight former state-owned or collectively-owned enterprises have been restructured into private or private enterprises, and some have changed their names. In recent years, many private companies have also been created. The scale of these private companies has expanded rapidly.
Restructuring enterprises include: 1 The original "Yantai Machine Tool Accessories Factory" was restructured into a private enterprise "Yantai Global Machine Tool Accessories Group Co., Ltd.". 2 The original “Yantai Second Machine Tool Accessories Factory†was restructured into a private enterprise “Yantai Agri Precision Machinery Co., Ltd.â€. 3 The original “Tianjin Machine Tool Accessories Factory†was restructured into a private enterprise “Tianjin Zeller CNC Machine Tool Set Co., Ltd. Machine Tool Accessories Branchâ€. 4 The original Yantai Tongxin Fixture Factory was restructured into a private enterprise. 5 Original: "Beijing Xinxing Beyond Clutch Co., Ltd." was restructured into a private enterprise. 6 The original "Dalian Modern Bearing Co., Ltd. (Dalian Machine Tool Accessories Factory)" was restructured into a private company. 7 The original "Nanjing Machine Tool Accessories Factory" was restructured into a private enterprise "Nanjing Jihong Machine Tool Accessories Manufacturing Co., Ltd.". 8 The original “Dandong Machine Tool Accessories Factory†was restructured into a private enterprise “Dandong Zhongxin Machine Tool Accessories Factoryâ€. In addition, some enterprises are still institutionally characterized by “completely restructured or incompletely privately owned (ie, there are some national or collective shares)†after 98 years. Also known as a mixed-stock company. Although some companies from 2004 to 2005 are still independent legal persons, they have been led by other companies. Whether or not they are subsidiaries of other companies is still unclear.
Any good management mechanism needs to be people-centered, and implementing a new management mechanism also requires a period of mutual adaptation. In particular, the reformed enterprises will take measures to reduce staff and increase efficiency. After the staff reduction and efficiency increase work is completed, and then a new management mechanism will be provided, the development speed of the enterprises will be significantly accelerated, and the economic benefits will be significantly improved. The reduction in staff efficiency has a direct bearing on the immediate economic interests of the employees. It is difficult to formulate internal policies and work, and it must be carried out carefully.
V. The main problems currently existing 1. The strength of new product research and development is not enough 2. The level of production and sales linkage needs urgent improvement 3. The sense of quality needs to be strengthened 4. The standardization work force needs to be strengthened 5. The policy on high- and low-end technical products should be adjusted.
I. Market conditions Under the rapid development of China's national economy, the machine tool accessories industry has been strongly driven by the machinery processing industry market. In recent years, the market demand has been kept strong and the production of enterprises has grown rapidly. The economic benefits of the industry enterprises have obviously improved.
April 29, 2024