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The process route adopted by Shanxi Coking's 200,000-ton/year coke-oven gas with water gas and hydrogen production for releasing hydrogen to release hydrogen gas is a domestic initiative. Due to flaws in the design, the longest operating cycle is only 85 days. Sometimes it is not possible to drive a car. Do not stop overhaul. For this purpose, during the trial production period, Shanxi Coking Chemical Co., Ltd. seriously studied and analyzed the exposed problems, formulated rectification measures, conducted the first comprehensive overhaul of the system, and successfully applied seven technical reform measures.
The technical personnel first transformed the blower gas recovery device, the pre-cooling system, and the converted gas-liquid separator, installed an online soot blowing device, a soot blower, and a dust collector, fundamentally solved the problem of ash deposits, and improved the heat exchange efficiency. They also converted oxygen distributors to central tubular metal burners to shorten the replacement cycle and reduce the number of stoppages caused by the replacement of burners in the converter. In addition, the technical personnel also adopted a new three-stage cone-shaped net filter separator with vapor-liquid separator, which can recover 21 tons of condensate per hour, effectively protecting the service life of the catalyst.
In 2011, seven technical transformation projects of Shanxi Coking Group Co., Ltd. were successfully implemented, resulting in a significant reduction in the number of methanol system shutdowns. As of press time, the system's operating cycle has reached 117 days, an extension of 32 days, refined methanol production increased by 3349 tons, an increase of 2.48 million yuan in economic benefits.
June 25, 2021